Best Palm Sanders for smooth Finishing Work

Best palm sanders

Are you in a hurry and just want to know which palm sander is the best? My choice goes to Makita BO4556.

When I first started woodworking on my own, I used a sanding block to smooth the surface of my projects. Sanding by hand takes a lot of energy and time. A palm sander became my first power tool purchase.

The following guide will help you determine what to look for with these products; something that I wish I would have had for reference. I have also included a look at fie of the best palm sander products available to you.

5 best palm sanders worth looking at:

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Top Pick
Makita BO4556 2 Amp Finishing Sander
DEWALT Palm Sander, 1/4 Sheet (DWE6411K)
TACKLIFE 5-Inch Random Orbit Sander 3.0A with 12Pcs...
SKIL 7292-02 2.0 Amp 1/4 Sheet Palm Sander with Pressure...
Milwaukee Electric Tools 2648-20 M18 Random Orbit Sander
Title
Makita BO4556
DEWALT DWE6411K
TACKLIFE PRS01A
SKIL 7292-02
B07BM93DK1 2648-20 M18
Max OPM
14,000
14,000
13,000
14,000
12,000
Design
1/4 Sheet
1/4 Sheet
Random Orbit
1/4 Sheet
Random Orbit
Client rating
Prime
-
Top Pick
Thumbnail
Makita BO4556 2 Amp Finishing Sander
Title
Makita BO4556
Max OPM
14,000
Design
1/4 Sheet
Client rating
Prime
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DEWALT Palm Sander, 1/4 Sheet (DWE6411K)
Title
DEWALT DWE6411K
Max OPM
14,000
Design
1/4 Sheet
Client rating
Prime
Thumbnail
TACKLIFE 5-Inch Random Orbit Sander 3.0A with 12Pcs...
Title
TACKLIFE PRS01A
Max OPM
13,000
Design
Random Orbit
Client rating
Prime
Thumbnail
SKIL 7292-02 2.0 Amp 1/4 Sheet Palm Sander with Pressure...
Title
SKIL 7292-02
Max OPM
14,000
Design
1/4 Sheet
Client rating
Prime
-
Thumbnail
Milwaukee Electric Tools 2648-20 M18 Random Orbit Sander
Title
B07BM93DK1 2648-20 M18
Max OPM
12,000
Design
Random Orbit
Client rating
Prime

Table of Contents

What Are Palm Sanders Designed For?

First off, the smaller designs (including the electric motors) make these products come in at a lower price point than other hand-held sanding tools, like the belt sander. To be honest, the lower price on these hand-held sanders has allowed me to collect a few in my shop over the years. A lower price will allow you to make this one of your first power tool purchases if you are just starting out.

Next, these products are built to finish your project’s surface. The orbital sanders are a bit more aggressive, so they do a great job of taking off paint or other materials. A quarter-sheet sander is designed to work with smaller grits and will do a great job of getting your project ready for stain or protective coatings.

These tools are designed to save you time during the sanding phase of your build. The movement of the sheet will also save you some energy as well.

Quarter-Sheet vs Random Orbit Sanders

The Quarter-Sheet Palm Sander

This design is one of the earliest when it comes to sanding power tools. I remember seeing one of these in my late grandfather’s shop when I was a kid. They tend to be some of the cheapest hand-held sanders on the market, making them attractive to beginners as well as those working from a tight budget.

Another feature I like with a quarter-sheet model is that they tend to be easier to control. This allows you to place the abrasive exactly where it needs to be as your work. They also do great with papers down to 220 grit, making them ideal for that final finishing before you stain or add a protective coating.

The Random Orbit Sander

These products tend to be a bit more expensive than the quarter-sheet models, but they are still reasonably priced when compared to other sander designs. The random orbit added to the sander movement helps to prevent the swirling that often accompanied the use of their predecessors, the orbital sander. These will take off a bit more material than the quarter-sheet designs, and they will do it more quickly.

The oscillating base makes it a bit harder to control as precisely, but that motion generates less vibration. That makes these sanders a little more comfortable to use. They do not handle paper grits lower than 160 very well, so users will often use them in stock preparation as well as with finishing.

Things To Look For On A Palm Sander

Ergonomics And Vibration​

Believe me when I say that this is by far the most important feature to look at when shopping for a good palm sander. Design features that help to reduce vibration will allow you to operate the power tool for longer periods of time. An ergonomic handle with cushioning will keep your hand in a favorable position as well as allowing you to keep a secure grip as you work.

Dust collection

Surprisingly, this is a feature that is low on many shoppers list. I am not sure why, as few tools will generate as much dust as an electric sander. The dust collection system should be located at a point where it can suck in debris as the base moves.

It should have a dust collection port in a position that does not get in the way of your hand as you work. Most products include a port size that fits most shop vacs but keep the dimensions of your vacuum hose in mind as you shop or make sure that you can find an adaptor.

Orbits per minute (OPM)

The orbits per minute indicate how quickly the sander base makes a complete movement. The higher this number, the faster the abrasive will remove material from your project. Some models will provide you with variable speed motors that allow you to select the OPMs you want to work at for a particular grit or application.

Corded vs Cordless

Corded models are often cheaper, but this has not stopped the battery-operated models from gaining popularity in recent years. Cordless models can work anywhere, including sites that lack an outlet. They will require an outlet to charge the batteries once they are drained, however.

This highlights the corded models. They may require external power, but they can run longer than battery-powered models. They can make use of larger electric motors as well, taking advantage of more amps.

Best Palm Sander Models Reviewed

DEWALT DWE6411K

Sale
DEWALT Palm Sander, 1/4 Sheet (DWE6411K)
  • 2.3 AMP motor sands at 14,000 OPM
  • Locking dust-port system that allows the user to lock vacuum hose up with the sander
  • Reduced overall height of the sander to get the user closer to their work

OVERVIEW

DeWALT off this model with a two amp electric motor. That should generate plenty of vibration as you work through various paper grits. A nice addition here is the bag and protective boot that makes storage and travel easier.

Pros

  • It has a rugged design made from metals and flexible plastics. This will allow the unit to absorb plenty or abuse and vibration without coming apart in your hands.
  • This unit includes properly placed venting ports. This will allow the motor to shed heat to stay cooler without becoming clogged due to dust in the venting area.
  • DeWALT provides customers with one of the better warranties in the market. This product comes with a three-year limited warranty.

Cons

  • As with all DeWALT power tools, you will spend more on this than you will on a similar model from many other manufacturers.
  • The hose port has a tendency to not provide a great seal, allowing air to leak and suction power to lessen. This is probably due to the vent mouth shape which may not match up well with some vacuum hoses.

SKIL 7292-02

SKIL 7292-02 2.0 Amp 1/4 Sheet Palm Sander with Pressure...
  • The product is 2A 1/4Sheet palm Sander
  • Easy to use
  • The product is manufactured in China

OVERVIEW

The7292-02 is designed as a budget-friendly model, making it a powerful sanding tool for anyone. It is easy to load, and when the low price is added in, it makes it a good buy for a first-time palm sander.

Pros

  • The stand-out feature for this palm sander is the low price point. It allows you to purchase it without putting a dent in your woodworking budget.
  • It makes use of pressure control technology. This feature will alert the user when they are placing too much pressure on the sander, helping to prevent over sanding in areas.
  • The motor and other components are dust sealed. That will help to prevent overheating and other motor problems that can be caused by dust that penetrates the housing.

Cons

  • The cheaper price point is achieved by using less-expensive build materials. This will cause the sander to transfer more vibration and could lessen its longevity with regular use.
  • The dust bag that is included does not fit well. That makes this added feature almost useless as it could struggle to seal properly.

Milwaukee 2648-20 M18

Milwaukee Electric Tools 2648-20 M18 Random Orbit Sander
  • Milwaukee Electric Tools 2648-20 M18 Random Orbit Sander
  • This product meets customer requirement
  • Product is easy to use

OVERVIEW

This random orbital sander is cordless, allowing the user to sand anywhere. Its random orbital pattern will not leave the swirling marks on cross-grain movement, making it easier to clean up wood than when using a standard orbital sander.

Pros

  • This product uses hook and loop sanding pads. These are nice as they are easy to install and remove, saving you a lot of time.
  • Milwaukee Tools has created a very comfortable grip on the body of this sander. That will allow you to operate this with less fatigue.
  • It comes with a variable speed motor. That will allow you to adjust from between 7,000 and 12,000 orbits per minute. These adjustments will allow you to match the speed with the grit or the application you are working on.

Cons

  • The battery power on this unit is limited when compared to other power tools. You will be lucky to get 35 minutes of work out of a full charge. That can lead to lots of downtime.
  • Speaking of the battery, this sander does not have one. You will need to purchase the proper battery separately.

Makita BO4556

Makita BO4556 2 Amp Finishing Sander
  • Precision engineered all-ball-bearing construction for reduced vibration and noise
  • Contoured, rubberized palm grip design for improved operator comfort and control
  • Large and easy to use paper clamps for fast and efficient paper installation

OVERVIEW

This product from Makita is a mid-priced unit that should provide plenty of power. Its ball-bearing construction should help to dampen noise while it is running. That construction should also transfer less vibration from the motor and the base as you work.

Pros

  • The maximum orbits per minute on this model is 14,000. That extra speed will allow you to sand more quickly than with other models.
  • The body where your hand rests is padded extremely well. The extra comfort provided will be appreciated during longer sanding sessions.
  • It has an on and off switch located along with the grip where it can be activated easily. This allows for easier one-handed operation as well as safer sander control as you work.

Cons

  • This product may become a bit more heated compared to other models. That could cause it to be less comfortable to handle without extra hand protection.
  • The clamps used to secure the grit paper onto the base seem to hold material less secure than found on other designs. That may cause the paper to rip and wear quickly.

TACKLIFE PRS01A

TACKLIFE 5-Inch Random Orbit Sander 3.0A with 12Pcs...
  • ▲【Strong Applicability】 6 Adjustable speed dial supports you to monitor the exactly right speed according to different work; 3.0A (350W) /13000 OPM motor offers strong power, It can work 13000...
  • ▲【12Pcs Sandpapers】 Supplied Sanding Discs 5-inch 12pcs (6Pcs X 80 & 6Pcs x 180 Grits) lasts the sander a long service life and meet your different applications of removing paint from wood,...
  • ▲【High Performance Dust Collection】 It provides a clean work environment with a compact size and ergonomic design. This sander can get into tight spaces easily and meet maximize user control,...

OVERVIEW

This traditional orbital sander will offer more control than newer random orbital sanders. That means you can sand in the areas that need it while avoiding those that do not much easier. An older design also allows the price to drop down into the mid-range here.

Pros

  • The sticky back circular sheets are easy to install. They will offer an even presentation across the entire base plate.
  • The dust collection box is located out of the way so it won't interfere with your hands during operations. It is also easy to unscrew for fast dumping.
  • 12 sanding pads are included with the purchase. This is a nice feature that allows you to get to work right away straight out of the box.

Cons

  • Extra care must be exercised when using this orbital sander. It can leave swirling marks when moved across the grain, unlike other random orbital sanders on this list.
  • This product’s table may offer an uneven face and should be checked at the time of purchase

Which Palm Sander Provides The Smoothest Surface?

All five of the models reviewed above stand out in certain areas. The Makita BO4556 2 Amp Finishing Sander is the best palm sander out of all of them, in my opinion.

To begin with, it provides the user with a comfortable grip. That allows you to hold the sander without becoming cramped due to an awkward angle. Makita also provides cushioning that helps to absorb vibration, a feature that will allow you to operate it for longer periods as well.

It provides an adequate dust collection path. This model also uses ball-bearings to reduce vibrations and noise. The 14,000 OPMs it can generate at maximum will allow you to sand more quickly than slower models.

Finally, the mid-range price makes it more attractive. It won’t break the bank, but the price isn’t so low that the materials suffer for it.

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